When Should You Use Braided Wires?

by admin Tech

When wiring electrical applications, incorporating the appropriate type of wire is critical to ensuring the longevity, safety, and efficiency of your project. Braided wire is one of the most popular wiring choices among various industries. The popularity of braided wire is largely thanks to its flexibility, durability against strong currents and elevated temperatures. To ensure the optimal performance of your build, it is essential you understand when you should use braided wires. We dive into this topic below.

Braiding

Braided wire is characterized by its intertwining strands of wire. This design allows braided wires more flexibility than solid wires. Furthermore, the overlapping strands make braided wire durable, which allows them to function well in harsh environments where mechanical stress is a concern. Builders also tend to prefer braided wires in applications where high temperatures are present due to their excellent conductivity and heat dissipation.

Shielding

Shielded cables contain a conductive layer surrounding the conductors. They are used to safeguard against electromagnetic radiation. Shielded cables consist of three common types: foil, braided, or combination. These cables reduce interference from outside noise while also reducing any output noise that may interfere with other devices.

Benefits of Braiding and Shielding

Builders use braiding and shielding techniques to protect against electromagnetic interference. Braided shielding involves the weaving of multiple strands of wire to create a protective covering that helps block unwanted noise and ensure the integrity of the signal. A braided shield is a top choice to defend against external sources of interference across endless applications. Just a few benefits of braiding and shielding are:

  • Flexibility
  • Durability
  • Damage resistance
  • Effective heat transfer
  • Grounding
  • Heat resistance
  • Shock and vibration absorption
  • Electromagnetic interference protection

Industries that Use Braided Wires

Braided wire is a versatile and essential component in electrical applications. Its enhanced flexibility, durability, and conductivity make it a common choice among various industries. It plays a vital role in ensuring the proper functioning and performance of various equipment and electrical systems.

Thanks to the wealth of benefits provided by braided wires, it is used across various industries for a wide array of applications. Braided wire is commonly found in industries such as:

  • Aerospace: Aerospace applications require the most reliable components available. In this field, braided wire may be used for wiring harnesses, grounding straps, and shielding for electrical systems in aviation.
  • Automotive: Battery cables, grounding straps, and various automotive electrical systems all implement braided wires in the automotive industry.
  • Medical: In the medical industry, healthcare professionals use braided wire to reinforce catheters, surgical instruments, and various components of medical devices.
  • Electronics: Braided wires are common in electrical devices. Circuit boards, connectors, and cables for a variety of equipment and electrical devices implement braided wires.
  • Telecommunications: Telecommunications industries require high-frequency transmission for communication networks and systems. Braided wire is standard in this industry to optimize signal quality and ensure fast and reliable data trasmission.

Custom Wires and Cables

In situations where general wires and cables are insufficient, custom wires and cables are of great value. Experienced manufacturers can create custom products to ensure optimal performance and solid reliability. They can provide you with cables that fit your exact specifications and integrate seamlessly into existing systems.

Braiding and Shielding from Calmont Wire and Cable

Braided wire is capable of withstanding bending and twisting while maintaining its integrity, which makes it the popular choice in situations that require constant movement or when there is an elevated risk of mechanical stress. It is beneficial in industries like aerospace engineering, automotive manufacturing, and robotics development, where reliability and efficiency are non-negotiable.

If you have a project that needs consistent and dependable wiring, contact Calmont Wire and Cable today to browse their selection.